Methodical
Approach - To achieve anticipated inventory management performance
improvements, a measured approach works best. Time spent at the beginning
of the project pays off in the end.
- Implementation Plan - i-Lean provides a wide
range of analysis and design capabilities. Before launching a full-scale
implementation, experiment. Test and modify parameters on a subset of
the operation to determine the most effective strategy. This will help
drive the implementation plan as well as the establishment of performance
objectives.
- Shared Objectives - i-Lean recommendations may challenge inventory
management assumptions and procedures currently in place. The inventory
management team should be prepared for this and do the testing necessary
to resolve any concerns. Chiron will be available to answer the questions
and help build the knowledge base.
- Data - As an analysis and design tool, i-Lean is most effective
with clean reference data. Zones, subzones, SKU characteristics, storage
media, material handling costs, administrative costs - all must be defined
and tested to achive the best results. Chiron will work with you to
make sure all of the i's are dotted and the t's are crossed by supporting
your team during site analysis, data collection, and data entry. i-Lean
does support techniques to fill in the gaps when some data,
e.g., volumetrics, is not up to par. Chiron's data entry features not
only supports manual and batch data loading, but also provides sophisticated
diagnostic tools to validate integrity across all data categories.
- Interfaces - We take interfaces seriously. i-Lean
is most effective when it can communicate with other applications like
customer order systems and purchase order systems to feed it information.
i-Lean features several data import/export options to support
connectivity to your current systems. We can help you establish interfaces
and recommend strategies to manage them in a production environment.
- Infrastructure - As a software company, Chiron has extensive experience
with application platforms. We can help you establish and/or validate
the infrastructure you need to run i-Lean and have it communicate
with other applications.
Be Realistic
- Software applications like i-Lean and Warehouse Management Systems
can offer significant productivity and profitability gains, but successful
implementations take hard work and patience. Establishing reasonable schedules
with built-in contingencies reduce stress and yield results.
- Measures of Success - You should expect an immediate and significant
return on investment from the application of i-Lean. These should
show up in areas like reduced inventory balances, faster turns, lower
carrying costs, improved use of storage space, etc. Selecting the most
important and robust measures, baselining, and checking the results
during testing will help quantify your operational improvements.
- The Unexpected - It's not uncommon to find surprises during implementation.
These may be related to the application itself or some process or reference
data anomolies. Anticipating these events and allocating some time for
resolution helps avoid frustration.
- Maintenance - While getting there is half the fun, holding the gains
over time is the key to profitability. Institutionalizing the strategy,
measuring results, and tuning pay off.
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